END-TO-END CONVERTING & MANUFACTURING
Comprehensive Converting Services
From 24-hour tool-less rapid prototyping to high-speed rotary mass production. We engineer precision die-cut adhesives, microcellular foam gaskets, thermal interfaces, and multi-layer functional stacks for international OEM/ODM leaders.
8 Lines
Rotary & Flatbed Die-Cutters
3 + 1
Slitters & Dedicated Rewinder
±0.05 mm
2D Optical Measurement Limit
24 – 48 h
Zero-Tooling Sample Dispatch
Core Manufacturing Solutions
SPEED & VERIFICATION
Prototyping & Quality Testing
Rapid concept-to-part validation. We offer CAD-driven digital knife cutting with zero tooling fees alongside 12-hour fast-turn hard dies, backed by complete thermal, peel, and optical reports.
- Turnaround: 24–48 hours for tool-less blade cut samples
- In-House Testing: High-temp aging chamber, 180° peel tester, 2D VMM
- Pilot Runs: 12-hour express tooling for pilot production
MASS PRODUCTION & TOOLING
Precision Die-Cutting Services
High-throughput manufacturing running across 8 rotary and flatbed presses. Master technicians manage tight kiss-cutting, extended pull tabs, and clean matrix stripping for automatic assembly lines.
- Line Capacity: 8 continuous lines for roll-to-roll & sheeted delivery
- Key Craft: Micron kiss-cutting (liner preserved), extended pull tabs
- Quality Sign-off: First Article Inspection (FAI) & CPK control
ROLL CONVERTING
Slitting & Rewinding Services
Convert master jumbo rolls into narrow coils down to 2 mm. Our 3 dedicated slitting lines and 1 tension rewinder eliminate adhesive weeping and ensure smooth automated dispensing.
- Micro-Slitting: Down to 2 mm narrow widths with clean edges
- Cores & Lengths: 1″ & 3″ standard cores, custom yardages/meters
- Edge Finishing: Zero glue ooze and telescope-free roll profiles
SUBSTRATE INTEGRATION
Precision Laminating Services
Continuous multi-layer lamination combining foams, transfer films, metal foils, and meshes. Supports zone coating (adhesive-free windows) and high-strength PET liner exchange.
- Composite Stacks: Multi-layer PORON + 3M adhesive + PET liners
- Selective Coating: Zone lamination for clean acoustic/optical apertures
- Bubble-Free: Low-tension calendering for sensitive substrates
Manufacturing Equipment & Technical Capabilities
An overview of our in-house production lines, precision tolerances, and typical converting applications.
| Machine Category | In-House Fleet | Processing Tolerance | Max Width / Format | Primary Applications |
|---|---|---|---|---|
| Continuous Rotary Die-Cutter | Multi-station units | ±0.05 mm | Continuous Reels / Rolls | High-volume electronics, peel tabs, SMT tapes |
| Precision Flatbed Die-Cutter | Heavy-duty platen presses | ±0.08 mm | Multi-cavity Sheets / Loose Parts | Thick PORON foam, automotive gaskets, insulation |
| CNC Digital Blade Cutter | Rapid sample units | ±0.1 mm | 1300 mm × 1000 mm table | Zero-tooling rapid prototyping (24h turnaround) |
| Precision Roll Slitting Lines | 3 dedicated slitter machines | ±0.1 mm width | Min. 2 mm slit width | Narrow adhesive rolls, Kapton, Mylar slit reels |
| Tension-Controlled Rewinder | 1 rewinding inspection station | Controlled web tension | 1″ & 3″ plastic/cardboard cores | Custom roll yardage, defect screening, core exchange |
| Multi-Layer Laminating Station | Inline calender rollers | Bubble-free bonding | Up to 1200 mm web width | Zone adhesive lamination, PET release film swap |
| 2D Optical Video Inspection (VMM) | In-house metrology lab | 0.001 mm resolution | Non-contact optical stage | First Article Inspection (FAI), pitch & concentricity |
Engineered Materials Portfolio
Adhesive Tapes
3M VHB, 467MP, 468MP, 9448A; Nitto 500, 5000NS; Tesa 4965; Avery Dennison acrylic & silicone transfer films.
Foams & Gaskets
Rogers PORON urethane, microcellular silicone foam, closed-cell EVA, EPDM, CR neoprene sponge for IP-rated sealing.
Insulation Films
Polyimide (Kapton), PET Mylar, Nomex aramid paper, Formex polypropylene flame-retardant barrier sheets.
Thermal & Shielding
Silicone thermal gap pads, synthetic graphite, conductive fabric tape, aluminum and copper shielding foils.
Frequently Asked Converting Questions
What technical drawing formats do you require?
We accept 2D vector files such as .DXF, .DWG, and dimensioned .PDF. Please clearly specify critical tolerances, adhesive bonding surfaces, and desired pull-tab locations.
Can you supply parts in automated feeder reels?
Yes. We supply die-cut parts in continuous rotary reels with indexing pilot holes, matched outer roll diameters, and antistatic packaging for seamless pick-and-place automation.
What is your standard production tolerance?
Standard rotary die-cut tolerance is ±0.05 mm, and flatbed is ±0.08 mm depending on material thickness and elasticity. Every batch is verified via 2D optical coordinate measuring.
Do you support international payments in local currencies?
Yes. We support mainly local domestic transfers with zero international SWIFT fees, as well as standard global USD wire transfers.